We proudly manufacture Australia's largest range of roll-out caravan awnings at our Queensland facility.
Manufactured In Australia
For over 35 years, Aussie Traveller has been committed to in-house production, ensuring every awning meets our exacting standards. Our in-house production facility, based in Queensland, enables us to constantly deliver the highest quality awnings to our happy campers.
From our team of expert sewers to our nation-wide network of mobile installers, you know you're getting the best quality and experience from start to finish. With over 35 years experience within the industry, you can rely on us to provide you with the perfect home away from home that will last for many years to come.
Premium Materials & Quality Standards
At Aussie Traveller, we source only the best premium quality materials for our caravan awnings. We understand Australian conditions – intense UV exposure, salt spray in coastal regions, extreme temperature variations, and unexpected weather events. Our vinyl is specifically selected for durability and longevity, featuring UV-resistant coatings and flexible weave structures that withstand years of opening and closing without fading, cracking, or deterioration.
Each material is tested for strength, elasticity, and weatherproofness before being used in production. Our quality materials ensure you get maximum use out of your awning for many years to come, protecting your investment through any adventure.
Our Manufacturing Process
Our highly skilled team works cohesively every day to manufacture awnings, walls, and annexes using precision engineering and hand-crafted attention to detail.
Step 1: Material Selection & Preparation
We source only the best premium quality materials for our awnings to ensure you get maximum use out of your awning for many years to come.Each batch of vinyl undergoes initial inspection for defects, thickness consistency, and colour accuracy. Our materials are stored in controlled conditions to maintain integrity before production begins.
Step 2: Expert Team Production
Our highly skilled team work cohesively to manufacture awnings, walls and annexes daily.Each member brings years of experience to their specialised role, ensuring consistency and quality across every product. From material handlers to assembly specialists, our team takes pride in every piece that leaves our facility. This collaborative approach means each team member is invested in delivering excellence.
Step 3: Precision Sewing & Vinyl Work
Our expert sewing team will precisely cut, measure and sew every piece of vinyl used on roll-out awnings.Using industrial-grade sewing equipment and hand-finished techniques, we ensure every seam is tight, straight, and reinforced for maximum durability. You can rest assured knowing your vinyl won't fray or tear when opening and closing an Aussie Traveller Awning. Each stitch is inspected for quality, with any imperfections corrected immediately.
Step 4: Hand Assembly & Custom Configuration
Assembled by hand, our expert team then moves onto applying vinyl onto the barrel. Made to both standard and custom sizing, each awning is fitted with hardware, tested for smooth operation, and packed with care.Before leaving our facility, every awning undergoes a final functionality check to ensure the rolling mechanism operates smoothly and the vinyl is securely attached.
Expert Team & Skilled Craftsmanship
Behind every Aussie Traveller caravan awning is a team of experienced professionals dedicated to excellence. Our skilled sewers have trained for years to master the precision techniques required for stitching vinyl seams. Each team member understands that their work directly impacts campers enjoying their perfect home away from home.
We invest in ongoing training and development, ensuring our team stays current with the latest manufacturing techniques and quality standards. This commitment to expertise is reflected in the quality of every awning we produce – attention to detail that only comes from genuine craftsmanship and professional pride.
Quality Assurance & Testing
Quality control isn't just a final step – it's built into every stage of our manufacturing process. From material inspection through to final assembly, our team follows strict protocols to maintain consistency.
Every finished awning undergoes rigorous testing before dispatch:
- Vinyl flexibility test – Ensures seams won't crack under stress
- Mechanism functionality check – Rolling action tested for smooth operation
- Hardware inspection – All fasteners, brackets, and fittings checked for security and alignment
- Final visual inspection – Surface checked for seams, stitching, and finish quality
This commitment to quality assurance means you receive an awning built to perform reliably for years, even in harsh Australian conditions. Our testing standards exceed industry minimums, reflecting our dedication to Australian-made quality.
Service & Warranty Support
Aussie Traveller backs every caravan awning with comprehensive warranty coverage and expert after-sales support. Our network of mobile installers provides fitment services nation-wide and ongoing service availability with our official Service Partners. Or visit our fitment facility in Brisbane and Melbourne for professional installation services.
Whether you need installation assistance, maintenance advice, or warranty support, our experienced team is here to help. We stand behind our products with genuine commitment to your satisfaction – because your happiness as a camper is our priority. This is what sets Australian-made Aussie Traveller awnings apart from imported alternatives.
Why Australian-Made Manufacturing Matters
Manufacturing in Queensland means quality control, responsibility, and pride in every awning. We don't outsource production to overseas facilities where quality monitoring is difficult. Every caravan rollout awning, bearing the Aussie Traveller name is manufactured and assembled by our team, in our facility, to our standards. This direct control ensures consistency, allows rapid problem-solving, and supports local jobs and expertise.
For campers who value Australian quality and support Australian businesses, our in-house manufacturing is a commitment we're proud to make. You're not just buying an awning – you're investing in Australian craftsmanship and supporting a business that's served caravanners for over 35 years.
Ready to Experience Australian-Made Quality?
Our expert manufacturing team is ready to create the perfect caravan awning solution for your adventures. Whether you need a standard roll-out awning, custom sizing, or a complete annexe solution, our manufacturing facility can deliver.
Contact our team today to discuss your caravan awning needs. Let us show you why happy campers trust Aussie Traveller – manufactured right here in Queensland.